The Customization Process Of Machine-used Rubber Rollers

I. Demand Communication and Confirmation

1. Understanding Needs:
   • Conduct in-depth communication with customers to understand their operating environment, process requirements, material characteristics, etc.
   • Determine key indicators such as the material, size, hardness, wear resistance, corrosion resistance, conductivity, etc., of the rubber roller.
2. Drawings and Samples:
   • Customers can provide drawings or samples to better understand their needs.
   • If customers cannot provide drawings or samples, design and production can be carried out based on their descriptions and requirements.

II. Design and Material Selection

1. Design:
   • Conduct structural design of the rubber roller based on customer needs and process requirements.
   • Determine the material, size, shape, etc., of the roller shaft.
   • Design the thickness and hardness distribution of the rubber layer.
2. Material Selection:
   • Select appropriate rubber materials based on design requirements and material characteristics.
   • Consider the rubber’s wear resistance, corrosion resistance, hardness, elasticity, and other properties.
   • Use raw materials that meet quality standards to ensure product quality.

III. Rubber Roller Parts Processing and Production

1. Shaft Processing:
   • Perform turning, grinding, and other processes on the metal shaft to ensure its surface smoothness and accuracy.
   • Adjust the shape and size of the shaft according to design requirements.
2. Rubber Layer Preparation:
   • Heat, mix, calendar, and other processes are used to prepare the rubber layer to meet requirements.
   • Ensure the rubber layer is uniform, free of impurities, and bubbles.
3. Adhesive Bonding:
   • Bond the prepared rubber layer to the shaft surface using special glue or adhesive for fixation.
   • Ensure the rubber layer is tightly bonded to the shaft without gaps.
4. Vulcanization Treatment:
   • Perform vulcanization treatment on the bonded rubber roller to improve the stability and durability of the rubber.
   • Control the temperature and time during vulcanization to ensure the vulcanization effect.
5. Shaping and Grinding:
   • Perform shaping processes such as trimming and polishing on the vulcanized rubber roller.
   • Ensure the rubber roller’s surface smoothness, roundness, and dimensional accuracy meet requirements.

IV. Machine Roller Quality Inspection and Testing

1. Visual Inspection:
   • Inspect the appearance of the rubber roller to ensure there are no cracks, bubbles, impurities, or other defects.
2. Dimensional Measurement:
   • Use professional tools to measure the dimensions of the rubber roller to ensure they meet design requirements.
3. Performance Testing:
   • Conduct performance tests such as wear resistance, corrosion resistance, and conductivity on the rubber roller.
   • Ensure the rubber roller’s performance indicators meet customer requirements.

V. Rubber Rollers Packaging and Delivery

1. Packaging:
   • Use moisture-proof and shock-proof packaging to ensure the rubber roller is not damaged during transportation.
   • Label the packaging with product name, specifications, quantity, and other information.
2. Delivery:
   • Deliver the packaged rubber roller to the customer and provide relevant usage instructions and precautions.
   • Maintain communication with customers to promptly resolve issues that arise during use.

In summary, the customization process for machine-used rubber rollers includes multiple steps such as demand communication and confirmation, design and material selection, processing and production, quality inspection and testing, and packaging and delivery. Each step requires strict quality control to ensure the final product meets customer requirements.